Aparato de metrología dimensional InteliCENTRIC EG

Eccentricity Measurement The InteliSENS EG Series non-contact eccentricity and diameter gauge is designed to measure a range of insulated wires up to 12 mm (0.47") in diameter. The EG2012 is ideal for High Frequency Data and small Coaxial Cables where eccentricity is critical for cable performance. The EG2012 is ideal for automotive, instrument, and small power cables where wall thickness and diameter are kept at the optimal size to maintain quality and reduce material usage.Automatic position adjustment ensures the cable is centered within the measurement zone. An integrated or remote SiDi CDi4 display provides a clear view of 8-point wall thickness, diameter, eccentricity, and optional features.Focused on connectivity, the InteliSENS EG Series features 32-bit communication and comes preloaded with Profibus, Profinet, and Industrial Ethernet Protocol for PLC connection. Modbus, OPC-UA, RS232, RS485, and WiFi are included as standard, providing a wide range of digital communications for your Industry 4.0 solution.Non-contact eccentricity8-point wall thicknessTwo-axis diameter measurementUltra-fast measurement speedIndustry 4.0 smart sensor digital communicationsStandalone measuring device or integrated into your PLCPerformance TableEG 2012-i4EG 4012-i4EG 2030-i4EG 4030-i4EG 2060-i4EG 4060-i4Number of axes242424Gate size16 mm0.59 in16 mm0.59 in32 mm1.18 in32 mm1.18 in64 mm2.36 in64 mm2.36 inMinimum object diameter0.1 mm0.004 in0.1 mm0.004 in0.1 mm0.004 in0.1 mm0.004 in0.2 mm0.008 in0.2 mm0.008 inMaximum object diameter12 mm0.47 in12 mm0.47 in28 mm1.10 in28 mm1.10 in58 mm2.28 in58 mm2.28 inResolution0.01 µm0.01 µm0.01 µm0.01 µm0.01 µm0.01 µmDiameter accuracy+-1 µm (0.00004″)+-1 µm (0.00004″)+-1 µm (0.00004″)+0.008%+-1 µm (0.00004″)+0.008%+-3 µm (0.0001″)+0.01%+-3 µm (0.0001″)+0.01%Eccentricity accuracy+-1 µm (0.00004″)+-1 µm (0.00004″)+-1 µm (0.00004″)+-1 µm (0.00004″)+-3 µm (0.0001″)+-3 µm (0.0001″)Optical scan speed5000/sec/axis10000/sec/axis optionalEccentricity update rate1 msUnitsSelectable diameter measurement mm, inchesConnectivityAnalog input 0 to 10 VDC: Required for optional PI feedback diameter control and SMFD locationPulse input: Max frequency 250 kHz, max pulses 30 V or 50 V on two separate inputs. Required for Helix Mode, Tolerance Location, and Optional SMFD and PI Feedback Diameter Control.Logic output: Max voltage 50 VDC / 30 VAC / 0.5 A. Selectable function: Gauge OK, Eccentricity tolerance exceeded, Upper tolerance exceeded, Lower tolerances exceeded, Single Measurement Fault Detection (SMFD), Above any (Limit), Below any (Limit), Lump & Neck, Lump, Neck, Above average, Below average, Dirty window.RS232 Modbus communications. USB via RS232 - USB converter cable. ZM4000 printer communications.Ethernet TCP/IP Modbus is the default communication. Connect to a PLC via PROFIBUS, PROFINET, or EtherNet I/P.Ethernet selectable between OPC-UA and Modbus.WiFi: Connect to a PC or mobile device and use the Proton Products Gauge app. Ideal for gauge setup and diagnostics.Additional Gauge Head Hardware3 adjustable analog outputs (+10 V) for X, Y, Z axis output for 2 and 3 axis gauges. Mean diameter, diameter error, ovality, and ovality error.Feedback control monitors the actual measured diameter compared to a preset value and provides a control output signal that can be used to adjust motor output and keep the product diameter within the preset value.Additional Software for Gauge Heads10k scan option updates the standard gauge for high scan speed, which can be used for effective defect and fault detection, each scan takes only 1 ms to obtain and output a new diameter reading.Maximum, Minimum, Mean, Standard Deviation, Cp, Cpk are collected over a selectable period or duration. Results are updated on the universal CDi4 display, PGIS software, and can be transmitted digitally.Statistical Process Control (SPC) enhances the feedback control option. SPC "measures" Process Capability and automatically adjusts the control setpoint to maximize material savings while keeping control within upper and lower limits.Fast Fourier Transform (FFT) analyzes diameter data for periodicity. Provides amplitude vs. frequency data and a graphical representation on the universal CDi4 display unit or PCIS software.Single Measurement Fault Detection (SMFD) analyzes each individual measurement and compares it to the current mean. If an individual measurement is above the current mean and exceeds a threshold value, a fault is detected.Measurement PrincipleThe eccentricity gauge combines electromagnetic and optical scanning principles. The optical scanning system is used to define the outer diameter of the cable insulation and the electromagnetic system is used to determine the position of the cable core, eccentricity, and 8-point wall thickness.Optical measurement is performed by sending light from LEDs that shine on the measurement object, thus projecting a shadow onto the CCD receiver. The image information is then evaluated by integrated signal processors.Optical and magnetic measurements are performed simultaneously at high speeds, minimizing inaccuracies caused by wire vibrations, and both measurements are controlled in the same plane to eliminate errors due to product twists.Electrical and Operating RequirementsPower supplyPower consumptionOperating temperatureEnvironmental protection85 to 274 VAC300 watts5 °C - 45 °C (41 to 113 °F)IP65Size and WeightHeight1166 mm (45.9")Depth360 mm (14.2")Width142 mm (5.6")Weight45 kg (99 lbs)Category: Eccentricity MeasurementKey Features:Non-contact eccentricity measurement8-point wall thicknessTwo-axis diameter measurementUltra-fast measurement speedIndustry 4.0 smart sensor digital communicationsStandalone or PLC-integrated operationTechnical Specifications:Number of axes: 2 or 4 (depending on model)Gate size: 16 mm, 32 mm, 64 mmObject diameter: min 0.1 mm, max 58 mm (depending on model)Resolution: 0.01 µmDiameter accuracy: up to ±1 µmEccentricity accuracy: up to ±1 µmOptical scan speed: up to 10,000/sec/axis (optional)Power supply: 85–274 VACPower consumption: 300 WOperating temperature: 5–45 °CProtection: IP65Dimensions: 1166 x 142 x 360 mmWeight: 45 kg